HAT Profile Roll Forming Machine

High-Precision Roll Forming Solution for Hat-Shaped Steel Profiles

The Hat Profile Roll Forming Machine is a specialized and fully automated system designed to manufacture hat-shaped steel profiles with high accuracy and efficiency. These profiles are commonly used in structural framing, partition systems, furring channels, and roofing support structures due to their lightweight design and excellent load-bearing capacity. Engineered with advanced roll forming technology, the machine offers consistent profile dimensions, smooth finishes, and rapid production speeds. It is equipped with a PLC control system for automated length measurement, cutting, and batch processing, reducing manual effort and ensuring high productivity. This machine is suitable for processing galvanized steel, cold-rolled steel, and other coated metal sheets, making it an essential tool in construction, interior framing, and industrial fabrication.

Key Features:

Precision roll forming of hat-shaped steel profiles in various sizes
High-speed operation with consistent profile quality and minimal waste
PLC-controlled automation for accurate length cutting and user-friendly operation
Heavy-duty structure with hardened rollers for long-lasting durability
Compatible with galvanized, pre-painted, or cold-rolled steel materials
Optional punching, embossing, or logo marking systems available
Ideal for ceiling channels, wall partitions, and roofing support applications

The Hat Profile Roll Forming Machine is the perfect solution for manufacturers aiming to produce high-quality structural profiles with speed, reliability, and minimal operational cost.

Technical Parameter
Material Type GI, PPGI, CR, HR Steel, Aluminum
Material Thickness 0.4 mm – 1.2 mm
Material Width As per HAT profile design (typically 100 mm – 300 mm)
Profile Type HAT Section (customizable dimensions)
Forming Speed 10 – 20 m/min (up to 30 m/min optional)
Roller Stations 12 – 18 stations (depends on profile complexity)
Roller Material GCr15 / D2 Steel, heat-treated & hard chrome plated
Drive System Chain / Gearbox drive
Main Motor Power 5.5 kW – 11 kW
Cutting Type Hydraulic Post-Cutting / Servo Flying Cut (optional)
Hydraulic Power 4 kW – 5.5 kW
Control System PLC with HMI touchscreen (Siemens / Delta / Mitsubishi)
Punching System Hydraulic inline punching (optional)
Length Tolerance ±1 mm per 6 meters
Voltage Requirement 380V / 415V, 3 Phase, 50 Hz
Machine Dimension Approx. 8 m × 1.2 m × 1.4 m

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