Storage Rack Roll Forming Machine
High-Precision Roll Forming Solution for Industrial Storage Systems
The Storage Rack Roll Forming Machine is a fully automatic, precision-engineered system designed to manufacture structural components used in industrial storage racks, such as upright frames, box beams, shelves, and support profiles. These rack systems are essential for warehouses, logistics centers, retail facilities, and manufacturing units where organized and space-efficient storage is critical.
Built with advanced roll forming technology, this machine enables continuous production of high-strength steel profiles with consistent dimensions, clean edges, and excellent load-bearing capacity. It supports various profile types and thicknesses to meet custom design requirements for light-duty, medium-duty, and heavy-duty racking systems.
The machine features a PLC control system, allowing for automatic operation, fast setup, length control, and precise punching or slotting if required. Optional units like hydraulic cutting, automatic stacking, and servo feeders enhance productivity and reduce labor cost.
Key Features:
Produces various storage rack components including uprights, beams, and channels
Supports multiple material thicknesses and profile shapes
High-speed roll forming with consistent accuracy and minimal material waste
Integrated PLC and HMI for automatic control and easy operation
Optional inline punching, embossing, or slotting systems
Heavy-duty construction with hardened rollers for long-term reliability
Ideal for racking systems used in warehousing, logistics, and retail environments
Applications:
Warehouse and logistics storage racks
Supermarket and retail shelving systems
Cold storage and industrial storage solutions
High-rise pallet racking and ASRS (automated storage & retrieval systems)
The Storage Rack Roll Forming Machine is a robust, versatile, and cost-efficient solution for manufacturers aiming to produce high-quality, load-bearing rack components with speed, precision, and minimal waste — empowering modern supply chain and storage infrastructure.
| Technical Parameters | |
|---|---|
| Parameter | Specification |
| Material Type | GI / CR / HR Steel, SS (optional) |
| Material Thickness | 1.5 mm – 3.0 mm (customizable up to 4.0 mm) |
| Material Width | 100 mm – 500 mm (depends on rack type) |
| Profile Types | Upright frames, Box beams, Step beams, Slotted angles |
| Forming Speed | 10 – 15 m/min (with punching), up to 25 m/min (without punching) |
| Roll Stations | 16 – 30 stations (depending on profile complexity) |
| Roller Material | GCr15 / Cr12, heat treated, hard chrome plated |
| Drive System | Chain Drive / Gearbox Drive |
| Main Motor Power | 15 – 30 kW (based on configuration) |
| Punching Unit | Hydraulic / Servo-controlled inline punching |
| Cutting System | Hydraulic post-cut (with die mold for precise ends) |
| Cutting Tolerance | ±1.0 mm |
| Control System | PLC + HMI (Siemens / Delta / Mitsubishi) |
| Voltage | 380V / 415V, 3 Phase, 50 Hz |
| Machine Length | 20 – 30 meters (typical line length) |
| Production Output | 800–1200 meters / 8-hour shift (profile dependent) |