Tube Mill Machine
High-Speed Production Line for Precision Steel Tube and Pipe Manufacturing
The Tube Mill Machine is a fully automated and precision-engineered production line designed to manufacture round, square, and rectangular steel tubes and pipes with high dimensional accuracy, surface finish, and strength. Widely used in industries such as construction, automotive, furniture, infrastructure, and mechanical engineering, the tube mill system is ideal for carbon steel materials such as mild steel, galvanized steel, cold-rolled and hot-rolled steel (stainless steel on request).
This machine line performs multiple processes—uncoiling, leveling, edge trimming, HF (high-frequency) welding, sizing, straightening, and cutting—in one continuous operation. It is capable of producing pipes with various diameters, thicknesses, and lengths, meeting diverse industrial requirements.
The tube mill is equipped with precision roll sets, high-frequency solid-state welders, servo flying cut-off units, and automated control systems to ensure consistent quality and maximum output. Customization options are available for pipe diameter ranges, wall thickness, and line speeds based on customer needs.
Key Features:
Fully automatic production of round, square, and rectangular tubes
High-frequency (HF) solid-state welding for strong, burr-free welds
Modular roll forming system for quick changeovers and high precision
Servo-controlled flying saw or cold saw for high-speed cutting without stopping the line
PLC + HMI touchscreen interface for real-time control and monitoring
Applications:
Construction and structural piping
Automotive and bicycle frame tubing
Scaffolding and fencing tubes
Furniture and interior frameworks
Mechanical and conveyor system tubing
The Tube Mill Machine is a high-performance solution for modern manufacturers seeking efficiency, quality, and versatility in tube and pipe production. With customizable options and state-of-the-art automation, it ensures high productivity, lower operational cost, and consistent tube performance for a wide range of industrial applications.
Technical Parameters
| Parameter | Specification |
|---|---|
| Size Band 1 (OD / Wall / Max Speed) | 10 – 31.75 mm / 0.5 – 2.0 mm / up to 120 m/min |
| Size Band 2 (OD / Wall / Max Speed) | 12 – 50.8 mm / 0.5 – 2.5 mm / up to 120 m/min |
| Size Band 3 (OD / Wall / Max Speed) | 15.88 – 76.2 mm / 0.9 – 4.5 mm / up to 120 m/min |
| Size Band 4 (OD / Wall / Max Speed) | 33 – 114.3 mm / 1.6 – 6.0 mm / about 100 m/min |
| Size Band 5 (OD / Wall / Max Speed) | 38.1 – 127 mm / 1.6 – 6.0 mm / about 100 m/min |
| Tube Length | 3 m – 12 m (adjustable) |
| Welding Method | High-Frequency (HF) Solid-State Welding |
| HF Welder Power | Rated to the tube size band, 100 kW – 600 kW across the range |
| Tolerance | OD ±0.04 mm; cut length ±2 mm |
| Cutting Type | Servo Flying Saw / Cold Saw |
| Control System | PLC + HMI |
| Material Type | MS, GI, CR, HR (SS on request) |
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Frequently Asked Questions
What tube sizes can the Tube Mill Machine produce?
Round, square and rectangular tubes in five size bands: OD 10 – 31.75 mm with 0.5 – 2.0 mm wall, OD 12 – 50.8 mm with 0.5 – 2.5 mm wall, OD 15.88 – 76.2 mm with 0.9 – 4.5 mm wall, OD 33 – 114.3 mm with 1.6 – 6.0 mm wall, and OD 38.1 – 127 mm with 1.6 – 6.0 mm wall, in lengths of 3 m – 12 m (adjustable).
What materials can the Tube Mill Machine process?
Mild steel (MS), galvanized (GI), cold-rolled (CR) and hot-rolled (HR) steel, with stainless steel (SS) on request.
What is the line speed of the Tube Mill Machine?
Up to 120 m/min for the first three size bands (up to OD 76.2 mm) and about 100 m/min for the OD 33 – 127 mm bands.
Which welding method does the Tube Mill Machine use?
High-frequency (HF) solid-state welding, with the HF welder rated to the tube size band (100 kW – 600 kW across the range).
How accurate are tubes from the Tube Mill Machine?
OD tolerance of ±0.04 mm and cut length tolerance of ±2 mm.
How does the Tube Mill Machine cut tubes to length?
A servo-controlled flying saw or cold saw, for high-speed cutting without stopping the line.
What systems does the Tube Mill Machine line include?
Integrated decoiling, edge guiding, forming, welding, sizing and cutting systems, with a modular roll forming system for quick changeovers. Control is by PLC + HMI touchscreen interface.
What are tubes from the Tube Mill Machine used for?
Construction and structural piping, automotive and bicycle frame tubing, scaffolding and fencing tubes, furniture and interior frameworks, mechanical and conveyor system tubing, and water, gas and industrial fluid pipelines.